Wednesday, June 5, 2013

Ninja 250: Battery Health

Its inevitable that the battery on a motorcycle will eventually fail. But what isn't so obvious is how they fail. A motorcycle battery is a fickle thing. One minute it can be working fine and the next it doesn't have enough power to run the dash lights.

One common failure mode is that the bike will crank just fine, but not start. While a no-start condition can be caused by a multitude of things, a bad battery is one of them. The reason is because the bike's ECU requires a minimum of about 9 volts to operate. Below that, you wont get any spark. When you press the starter button, there can be enough current to crank the engine, but the process of cranking drops the voltage below 9 volts causing the ECU to fail and results in a no spark condition.

Jumping and Charging

The bike can be started by jumping the battery to another vehicle or by using a self contained jump starter device. When using another vehicle, that vehicle's engine should be turned off. The higher voltage of the car (which is charging at 50-100 amps) can damage the diodes in the voltage regulator circuit on the bike.

This is true even when the ignition is off. So when charging the motorcycle battery with anything bigger than a trickle charger, the battery should be disconnected from the bike or the main 30A fuse should be pulled.

Push Starting

Push starting is a bit tricky with a Ninja. Chances are, when you last turned off the bike, you had the transmission in first or neutral. Because the Ninja has a Positive Neutral Finder, you cannot shift it to a higher gear and a higher gear is necessary for push starting.

But before you attempt to push start your bike, make sure that you at least have enough current to run the dash lights. Remember that the ECU needs at least 9 volts. If the dash lights don't come on, then you can push it to the moon and back and still not get it to start.

The first step is to get the bike into a higher gear. You need to get the bike rolling before you can shift to a higher gear. Pull the clutch in and start pushing the bike. After it starts rolling a bit, you can pop it into high gear.

But don't stop. Now that you are rolling in high gear, turn the ignition on and let out the clutch. If its going to start, this will be the time. Be prepared to pull the clutch and apply the brakes as soon as it starts. Remember that you are now in high gear and you need to put it back into first or else when you try to take off, you will stall out again.

Testing the Battery

With a voltmeter you can tell a lot about the condition of your battery. A total of four measurements need to be taken - key off, key on, cranking, and running. The basic procedure is this:
 
  1. Turn the key off and measure the battery voltage. It should be higher than 12.5V.
  2. Turn the key on - should be higher than 12.1V.
  3. Press the starter button and measure while the engine is cranking. It should not go below 9V (preferably not below 10.0V).
  4. After the bike starts, measure the running voltage . This should be higher than 13.5V.

In most cases, a bad battery will fail at least one of the above tests.

Battery Size

Depending on your model year, your Ninja takes one of three battery sizes.

The Pregen (1988-2007) takes a 7L-BS battery. It measures approximately 4.5” x 2.8” x 5.2" and has the positive on the right looking at it with the terminals closest to you.

The 2008 Newgen was an odd year and it takes a 7A-BS which measures approximately 5.9” x 3.3” x 3.7” and has the positive on the left.

Other Newgens take a 9-BS battery that measures approximately 6” x 3.5” x 4.25” and also has the positive on the left.

The Pregen can also take a 12A-A battery if you remove the rubber insert in the battery tray. The dimensions of this battery are approximately 5.3" x 3.2" x 6.3" with the positive on the left. The problem is that this battery is only available as a wet battery.

Shorai makes a Lithium version LFX14A2-BS12 that has 14 amps and measures approximately 4.5” x 2.3” x 3.5” with the positive on the left. This is a near drop in replacement for the Newgens. On the Pregens, it requires the rubber battery tray to be removed. Because the battery is smaller than the original, it may require foam padding to make it fit right.

Battery Chemistry

That being said, I am not a fan of lithium (LiFe) batteries. While I have not had any experience specifically with Shorai batteries, I have used other LiFe batteries on my Ninja and they only lasted about a month before they were totally useless. Others have reported similar problems and also problems with the batteries not working at temperatures less than 50F.

But one thing for sure about LiFe batteries is that they are incredibly light for the amount of power they produce. If being lightweight is critically important to you, then a LiFe battery is the way to go.

The most practical battery chemistry these days is AGM. These are far less expensive than the LiFe batteries and usually last longer.

A wet battery is something that brings back bad memories. The electrolyte is literally a liquid acid that can spill out if you tilt the battery. If it gets on your jeans, it will eat a hole in them. If it gets on your skin, it will eat a hole in that too. They used to be the only kind of battery available, but they are generally something to be avoided now.

Every now and then I see a gel cell battery sold for the Ninja. They are usually more expensive and I can't quite seem to figure out what, if any, advantages they have over an AGM battery. The only thing I can think of is that motorcycle AGM batteries usually require the purchaser to add the supplied acid to the battery and charge it before use. Whereas the gel battery comes ready to go. Its not worth the extra expense in my opinion.

Manufacturers

There are lots of battery manufacturers out there. Most of them will work just fine - its just a question of longevity. YUASA is a pretty good one. For better or worse, I ended up getting the lifetime warranty battery at Cycle Gear. Its a junk battery with a good warranty. I've replaced it several times and they always have one in stock and there is no charge for a replacement. If most of your riding is near a Cycle Gear store, then the lifetime warranty battery will do fine, but if you ride very far from the local Cycle Gear you might prefer a better battery like the Yuasa.